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| P M ELI R I ARY N 500 W Single Vout Series Technical Specification Industrial Grade AC/DC Power Supply With PFC 85-264 Vrms Input Voltage 12/24/36/48 V Semi-Regulated Output 500 W Output Continuous 700 W Output Transient Up to 90% Full Load Efficiency 1500 W Encased 1000 W Encased Package Configurations Available 500 W Encased Up to three units can be factory mounted into a chassis. The 500 W Single Vout Series can be configured as follows: * 500W(1unit) *1000W(2units) *1500W(3units) 500 W Single Vout Series Features * * * * * * * High efficiency (90% for 48 VOUT Model at 500 W) Universal input voltage range Semi-regulated output for bus stability Parallel operation supported Integral fan cooling with speed control Active PFC; EN61000-3-2 compliant Low noise; EN55011 / EN55022 Class B compliant * Over-current, over-voltage, and over-temp protection * DC Power Good / AC Power Good signals * Remote enable input * Fan status output / Fan enable input * Small size: 3.59" x 5.25" x 1.63" * RoHS 6/6 compliant * 5 V (250 mW) standby output Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 1 Technical Specification MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output 12 Vout voltage (at 250W) 24 Vout (Semi-regulated) 36 Vout 48 Vout Efficiency (see figs. 1, 3, 5, 7) 12 48 12 48 Vout, Vout, Vout, Vout, 115 115 230 230 Vrms, Vrms, Vrms, Vrms, 500 500 500 500 W W W W I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial ACuQor 500W Series ELECTRICAL CHARACTERISTICS All specifications typical with TA = 25 C, unless otherwise specified. GENERAL SPECIFICATIONS 500 W 700 W See Figures 11, 12 12.4 V 25 V 37.5 V 50 V 86% 89% 88% 90% typ. typ. typ. typ. Fundamental ripple freq. Audible noise Weight (EQ) (RQ) (TQ) MTBF Input Output Fan speed varies with temp. 500 kHz 250 kHz 39 dBA @ 1 m max. 540 g (19.1 oz) 1068 g (37.7 oz) 1582 g (55.8 oz) 343.6 kHours TBD kHours 3000 Vrms 1500 Vrms 500 Vrms 10 M min. See Note 2 Operating ambient (see Figure 9) Non-operating ambient Non-condensing Operating Non-operating 5-500 Hz Half-sine, 10 ms, 3 axes EN55011 and EN55022, FCC part15 EN61000-3-2 EN61000-3-3 EN61000-4-2 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 0 C to +70 C -40 C to +85 C 5-95% RH 10,000 ft max. 30,000 ft max. 0.03 g2/Hz 20 g peak Level B Class A Clause 5b Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 3 A/m Perf Criteria A, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms MIL-217 Demonstrated ISOLATION SPECIFICATIONS Isolation voltage Input to output Input to ground Output to ground Output to ground 12 24 Maximum load capacitance 12 24 36 48 Output ripple voltage Hold-up time (to -20%) Vout / 36 / 48 Vout Vout Vout Vout Vout 12 ms @ 500 W 16 ms @ 500 W 16,000 F 8,000 F 4,000 F 2,000 F 0.5% p-p 5.0% p-p 2 s max. Insulation resistance Leakage currents ENVIRONMENTAL CHARACTERISTICS Thermal performance Relative humidity Altitude Random vibration Shock EMC CHARACTERISTICS Conducted emissions Line frequency harmonics Voltage fluctuations ESD air ESD contact Radiated immunity Fast transients Line surge immunity Conducted immunity Power freq. mag. field Voltage dip immunity Switching frequency (20 MHz BW) Twice line frequency (at 300W) Turn-on delay Transient response Iout steps from 50-75% At 0.2 A/s Cyclic restart Cyclic operation Over line, load and temperature Always on (See Note 1) Automatic recovery Input Low Voltage Input High Voltage Universal range 115 Vrms @ 500 W 230 Vrms @ 500 W 264 Vrms (cold start) Both AC lines Overvoltage protection Short circuit protection Total regulation Auxillary Output Thermal protection REMOTE_ENABLE INPUT SPECIFICATIONS AC input voltage Input frequency Input current Power factor Input surge current Internal input fuses 3% typ / 6% max. dev. 100 ms recovery 110-120% 115% rated Iout 6.0% 5 V @ 50 mA +125 C (PCB Temp) 0.45 V (max) 4.15 V (min) 85-264 Vrms 47-63 Hz 5 Arms 2.5 Arms >0.98 40 A max. 10.0 A SAFETY AGENCY CERTIFICATIONS (pending) All certification marks appear on individual unit labels. UL60950 IEC/EN 60950 CE Marked cUL CSA Standards NOTES: 1. Derate 1 mA per C above 50 C ambient temperature. 2. Leakage currents: AC Leakage Current from Input to Earth AC Line Connection Normal Open Neutral Condition Fault 400 A 200 A 200 A 800 A 400 A 400 A 240 V L-N, 1 phase ACuQor Typical at 110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases voltage 60 Hz 240 V L-N-L, 120 V L-N, split phase Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 2 Technical Specification 100 95 90 I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial EFFICIENCY, DERATING, AND VOUT DROOP CURVES 13.5 13.0 Output Voltage (V) Efficiency (%) 12.5 12.0 Continuous 15 Second Transient 20% Duty 85 80 75 70 65 0 100 200 300 400 500 600 700 115 Vrms 230 Vrms 11.5 11.0 10.5 0 6 12 18 24 Output Power (W) Output Load (A) 30 36 42 44 120 Second Transient 50% Duty 48 50 54 60 Figure 1: 12 VOUT efficiency curves. Figure 2: 12 VOUT droop characteristics. 100 95 90 27 26 Output Voltage (V) Efficiency (%) 25 24 Continuous 15 Second Transient 20% Duty 85 80 75 70 65 0 100 200 300 400 500 600 700 115 Vrms 230 Vrms 23 22 21 0 6 12 Output Power (W) Output Load (A) 18 22 120 Second Transient 50% Duty 24 25 30 Figure 3: 24 VOUT efficiency curves. Figure 4: 24 VOUT droop characteristics. 100 95 90 40.5 39.0 Output Voltage (V) Efficiency (%) 37.5 36.0 Continuous 15 Second Transient 20% Duty 85 80 75 70 65 0 100 200 300 400 500 600 700 115 Vrms 230 Vrms 34.5 33.0 31.5 0 3 6 9 Output Power (W) Output Load (A) 12 15 16.5 120 Second Transient 50% Duty 18.75 18 21 Figure 5: 36 VOUT efficiency curves. Product # AQ0500IUxx Series Phone 1-888-567-9596 Figure 6: 36 VOUT droop characteristics. www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 3 Technical Specification 100 95 90 I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial EFFICIENCY, DERATING, AND VOUT DROOP CURVES 54 52 Output Voltage (V) Efficiency (%) 50 48 Continuous 15 Second Transient 20% Duty 85 80 75 70 65 0 100 200 300 400 500 600 700 115 Vrms 230 Vrms 46 44 42 Output Power (W) 0 3 6 Output Load (A) 9 11 120 Second Transient 50% Duty 12.5 12 15 Figure 7: 48 VOUT efficiency curves. Figure 8: 48 VOUT droop characteristics. 600 500 400 600 500 400 Power (W) 300 200 100 0 0 10 20 30 40 50 60 70 80 24 / 36 / 48 V with Fan Enabled 12 V with Fan Enabled Power (W) 300 200 100 0 0 10 20 30 40 50 60 70 80 24 / 36 / 48 V, VIN 105 Vrms 12 V, VIN 105 Vrms 24 / 36 / 48 V, VIN = 85 Vrms 12 V, VIN = 85 Vrms Ambient / Case Temperature (C) Case Temperature (C) Figure 9: Continuous power derating curve in natural convection. For Fan Disabled, see Figure 10. 800 700 600 Figure 10: Fan Disabled continuous power derating curve in natural convection. 800 700 600 Power (W) 400 300 200 100 0 85 105 132 150 Power (W) 500 500 400 300 200 100 Transient (12 V Out) Continuous (12 V Out) 170 210 264 Transient (24/36/48 V Out) Continuous (24/36/48 V Out) 85 132 170 264 0 Input AC Voltage (VRMS) Input AC Voltage (VRMS) Figure 11: Rated output power vs Input AC Voltage. Product # AQ0500IUxx Series Phone 1-888-567-9596 Figure 12: Rated output power vs Input AC Voltage. www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 4 Right Technical Top Specification I REL P M ARY IN Bottom AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial Back MECHANICAL DRAWINGS (1 Module Encased Version -- E Package Type) Top Right Bottom Front Back NOTES (applies to all mechanicals) 1)Recommendedscrewtighteningtorqueof6in.lbs 2)Undimensionedcomponentsareshownforvisualreferenceonly 3)Alldimensionsininches[mm] Tolerances: x.xxin0.02 x.xxxin0.010 Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 5 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial MECHANICAL DRAWINGS (2 Modules Flat Version -- R Package Type) Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 6 Technical Specification I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial MECHANICAL DRAWINGS (3 Modules Flat Version -- T Package Type) Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 7 Technical Specification CONNECTOR DETAILS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 C of temperature shutdown threshold. 5 V @ 50 mA available whenever AC power is applied. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Reserved for future use. Reserved for future use. Logic input. See Figure C. Pull high to enable main output. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. VOUT(-) AC_POWER_GOOD or DC_POWER_GOOD 10 Ohms 2N3904 0.1 F From AC/DC Monitor Circuitry 1N4148 5V_STANDBY Pin 2 Pin 3 AC_POWER_GOOD DC_POWER_GOOD Figure A: Fan status output / Fan enable input interface circuitry. Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 5V_STANDBY VOUT(+) VOUT(+) VOUT(+) VOUT(+) Reserved Pin 10 Reserved Pin 11 REMOTE_ENABLE Pin 12 VOUT(-) Pin 13 VOUT(-) Pin 14 VOUT(-) Pin 15 VOUT(-) Pin 16 VOUT(-) 5k Figure B: Power good interface circuitry. 12 V OUTPUT CONNECTOR PINOUT (bottom side) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 VOUT(+) VOUT(+) VOUT(+) VOUT(+) VOUT(-) VOUT(-) VOUT(-) VOUT(-) Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage 5V_STANDBY 10 Ohms 5V_STANDBY REMOTE_ENABLE 5k 0.1 F 10k To Enable Circuitry VOUT(-) Figure C: Remote enable interface circuitry. MATING CONNECTORS Connector INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Pin 3 Pin 5 Ground AC Neutral AC Line OUTPUT (16 pins) 12V_OUTPUT (8 pins) INPUT Type Molex 430251600 Molex 436450800 JST VHR-5N Contact Molex 430300008* Molex 430300008* JST SVH-41T-P1.1 * Each contact rated for a maximum of 5.5 A. Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 8 Product # AQ0500IUxx Series Technical Specification PARALLEL OPERATION - MULTIPLE UNITS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial Chassis configurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked configurations. For a complete list of options, see the "Part Numbering System" table on the last page, under "Package Type", along with the Mechanical Drawings pages. Only side-by-side configurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel: Output Connector Signal Suggested Connection Specifications of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specification will remain unchanged that is expressed in units of voltage, time, frequency, or efficiency. Specifications expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic figures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel. Behavior with Multiple Units REMOTE_ENABLE FAN_GOOD AC_POWER_GOOD DC_POWER_GOOD VOUT(+), VOUT(-) 12V_STANDBY* 5V_STANDBY Wire in parallel " " " " " Do not wire in parallel Inputs activated simultaneously Wired-OR outputs - can be pulled low by any unit during an abnormal condition. " " Built-in droop characteristic ensures graceful current sharing. " Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current. *Note: Triple output models only. Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 9 Technical Specification INSTALLATION INSTRUCTIONS I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial General:ACuQorAC/DCpowersuppliesareintendedforuse as components in industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of theACuQor/equipmentcombinationmustbeverifiedthroughend productinvestigation. Mounting:RefertotheMechanicalDrawingssection.ACuQor unitsareprovidedwiththreadedstainless-steelstand-offsorinserts formounting.Thismountinghardwareisinternallyconnectedto the input connector protective-earth terminal for functional-earth EMCcontrol.Anyorientation(vertical,horizontal,etc.)maybe used.Adequateairspaceshouldbeprovidedoverthefanintake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQorisdesignedforapollutiondegree2environment.The suitabilityoftheenclosedACuQormechanicalassembliesmustbe verifiedthroughendproductinvestigation. Encased models: A minimum of 5 mm electrical clearance shouldbeallowedfromtheconnectorendsofencasedmodels. Input: Refer to the Connector Details section for input connectorwiring.ACuQorproductsrequireasinglephaseACpower sourceof100-240V50/60Hznominal.Refertonameplatelabel for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm2) is recommended.BothsidesoftheAClineareinternallyfused(seetable forspecificmodels).Thesefusesarenotuserreplaceable. MODEL AQ0300 AQ0400 AQ0500 Input Fuses (in Both AC Lines) Littelfuse6.3A250V21606.3XEP Littelfuse6.3A250V21606.3XEP Littelfuse10.0A250V216010XEP Fuses Total 2 2 2 Output: Refer to the Connector Details section for output connector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm2) wire size. Individual main outputpinsshouldnotbeloadedtomorethan5.5A.Forcurrents greaterthan5.5A,multiplemainoutputpins/wiresmustbeused inparallel.AllsignalI/OpinsarereferencedtoVout-. EMC:ACuQorproductshavebeentestedtotheEMCspecificationslistedintheElectricalCharacteristicssection.However,end useequipmentmustbetestedtoverifyEMCcompliance. Hipot Testing: ACuQor products are rated for Hipot testing levels of 1500 Vac input to protective-earth, 500 Vac output to protective-earth, and 3000 Vac input to output. When performing the 3000 Vac input to output test, the test voltage must be balanced evenly 1500 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltagesourcewithexternalbalancingimpedances(capacitors)may beusedtopreventoverstressinginputoroutputtoprotective-earth insulationperIEC/ENC60950-1. Product # AQ0500IUxx Series Phone 1-888-567-9596 www.synqor.com Doc.# 005-005054 Rev. 1 09/04/08 Page 10 Technical Specification PART NUMBERING SYSTEM I REL P M ARY IN AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Industrial The part numbering system for SynQor's ACuQor AC/DC power supplies follows the format shown in the table below. Notallcombinationsmakevalidpartnumbers,pleasecontactSynQorforavailability. Family Output Power 0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W) Grade Range (xx=Standard; xT=Triple) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY Output Voltage (Correlates to Output Power) Package Type Thermal Design Options AQ ACuQor series of ac-dc semi-regulated output power supplies I: industrial U: universal (85-264 VRMS) E: 1 unit (3" x 5") R: 2 units; flat S: 2 units; stacked T: 3 units; flat U: 3 units; stacked A: open frame C: encased Q: encased only Industrial Grade: IND: Industrial ACCESSORIES Example: AQ1000IU12RQIND SynQoroffersaseriesofassembliesthatcanbeorderedaccordingtothetablebelow.Mechanicaldrawingsfortheseaccessoriesare availablefordownloadinpdfformatfromtheSynQorwebsite. Part Number AQ-CBL-INPUT1C AQ-CBL-OUT1C AQ-CBL-OUT1CD AQ-CBL-OUT2C AQ-CBL-OUT2CD AQ-INSUL1M AQ-EVAL-PRL3 Description Input mating cable with pre-stripped wire ends (36" long). Output mating cable with pre-stripped wire ends (18" long). Same as AQ-CBL-OUT1C with an additional 8-pin connector. Output mating cable with connectors on both ends (18" long). Same as AQ-CBL-OUT2C with an additional 8-pin connector. Single module bottom-side Mylar insulator for open frame mounting. Evaluation board for up to three paralleled modules. APPLICATION NOTES AvarietyofapplicationnotesandtechnicalwhitepaperscanbedownloadedinpdfformatfromtheSynQorwebsite. PATENTS SynQorholdsthefollowingpatents,oneormoreofwhichmightapplytothisproduct: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,927,987 7,050,309 7,072,190 7,119,524 7,269,034 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: TollFree: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155SwansonRoad Boxborough,MA01719,USA Phone 1-888-567-9596 Warranty:SynQoroffersatwo(2)yearlimitedwarranty.CompletewarrantyinformationislistedonourwebsiteorisavailableuponrequestfromSynQor. Limitation on use: SynQor's products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor makingspecificreferencehereto,inanylifesupportsystem,nuclearfacilityorapplication,aircraftcontrolapplicationoranyotherapplicationinwhichfailureoftheproduct couldreasonablyresultinharmtolife,propertyortheenvironment. InformationfurnishedbySynQorisbelievedtobeaccurateandreliable.However, noresponsibilityisassumedbySynQorforitsuse,norforanyinfringementsofpatents orotherrightsofthirdpartieswhichmayresultfromitsuse.Nolicenseisgrantedby implicationorotherwiseunderanypatentorpatentrightsofSynQor. Doc.# 005-005054 Rev. 1 09/04/08 Page 11 Product # AQ0500IUxx Series www.synqor.com |
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